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Sunday, February 9, 2025

Welding Terms Part-6 (L&M)

     Dear Readers.

This is continuation of Part-5. Welding is a highly technical field requiring specialized acronyms and abbreviations. This article will be a valuable resource for anyone looking to enhance their knowledge of the Welding Works.

Lap Joint – A joint between two overlapping members in parallel planes.

Laser – A device that provides a concentrated coherent light beam. Laser is an acronym for Light Amplification by Stimulated Emission of Radiation.

Laser Beam Cutting – A process that severs material with the heat from a concentrated coherent beam impinging upon the workpiece.

Laser Beam Welding – A process that fuses material with the heat from a concentrated coherent beam impinging upon the members to be joined.

Layer – A stratum of weld metal or surfacing material. The layer may consist of one or more weld beads laid side by side.

Leads – These are the lines from the machine to what you are welding that carry the current.

Leg of Fillet Weld – The distance from the root of the joint to the toe of the fillet weld.

Liquidus – The lowest temperature at which a metal or an alloy is completely liquid.

Local preheating – Preheating a specific portion of a structure.

Local stress relief heat treatment  Stress relief heat treatment of a specific portion of a structure.

Longitudinal sequence – The order in which the increments of a continuous weld are deposited with respect to its length.

Machine Welding – Equipment performs the weld while a person watches to make sure it is working right. They will also visually inspect the completed weld.

Macro Testing – A destructive testing method where the sections of a weld are polished, etched and examined under a microscope for defects.

Mandrel – A metal bar serving as a core around which other metals are cast, forged, or extruded, forming a true, center hole.

Manifold – A multiple header for interconnection of gas or fluid sources with distribution points.

Manual Welding – A welding process where the torch or electrode holder is manipulated by hand.

Mash Seam Welding – A seam weld made in a lap joint in which the thickness at the lap is reduced to approximately the thickness of one of the lapped joints by applying pressure while the metal is in a plastic state.

Mechanical Bond – The adherence of a thermal-spray deposit to a roughened surface by particle interlocking.

Mechanized Welding – Welding with equipment where manual adjustment of controls is required in response to variations in the welding process. The torch or electrode holder is held by a mechanical device.

Melting Point – The temperature at which a metal begins to liquefy.

Melting Rate – How much of the rod (electrode), wire, or TIG rod is melted in a certain amount of time. Or the temperature range between solidus and liquidus.

Melt-Through – Visible reinforcement produced on the opposite side of a welded joint from one side.

Metal-Arc Cutting – The process of cutting metals by melting with the heat of the metal arc. Arc metal cutting is a thermal cutting process that uses an arc between an electrode and the workpiece to melt and remove metal.

Metal-Arc Welding – An arc welding process in which a metal electrode is held so that the heat of the arc fuses both the electrode and the work to form a weld.

Metal Cored Arc Welding – A tubular electrode process where the hollow configuration contains alloying materials.

Metal Cored Electrode – A composite tubular electrode consisting of a metal sheath and a core of various powdered materials, producing no more than slag islands on the face of the weld bead. External shielding is required.

Metal electrode – A fillet or non-filler metal electrode, used in arc welding or cutting consisting of a metal wire or rod that has been manufactured by any method and that is either bare or covered with a suitable covering or coating.

Metallizing – A method of overlay or metal bonding to repair worn parts.

Metallic bond – The principal bond which holds metals together and which is formed between base metals and filler metals in all welding processes.

Method – An orderly arrangement or set form of procedure to be used in the application of welding or allied processes.

Microprocessor – One or more integrated circuits that can be programmed with stored instructions to perform a variety of functions.

MIG – It may be technically called GMAW, but in the shop Mig welding uses a solid steel wire rolled up on a spool and fed through a welding lead with a liner in it. Drivers push, pull or both to feed the wire through the lead to the welding gun.

Mixing Chamber – It is part of a welding or cutting torch in which the gases are mixed for combustion.

Molecular Weight – The sum of the atomic weights of all the constituent atoms in the molecule of an element or compound.

Molten weld pool – The liquid state of a weld prior to solidification as weld metal.

Monochromatic – The color of a surface that radiates light, containing an extremely small range of wavelengths.

MQP – Manufacturing Quality Plan. It is a basic test during manufacturing process.

MTC / MTR – Material Test Certificate / Material Test Report.

Multi-Impulse Welding – The making of spot, projection, and upset welds by more than one impulse of current. When alternating current is used each impulse may consist of a fraction of a cycle or a number of cycles.

Multipass Welds – When multiple welds are applied to one project.

Sunday, January 26, 2025

Rate Analysis for Construction Works (Part-1)

Dear Readers,

Wish You a Happy Republic Day 2025.

Rate analysis plays a crucial role in the construction industry and is considered an art. Preparing a rate analysis is not as simple as collecting quotations from other agencies, which is the usual practice in the industry. If you are experienced with similar projects, you may be aware of the pitfalls; however, if you lack familiarity, others may mislead you, which could erode your profit margin.

What is mean by Rate Analysis? What is the purpose and What are the advantages? Let us Discuss.
 

To establish the price of a specific item, the elements influencing its cost are meticulously examined before setting its final rate. This procedure for ascertaining an item's pricing is known as rate analysis.
It is based on scientific assessment of inputs of Labour, Material, Consumables, Plant and Machinery in various items of work normally encountered in projects.
The rate of particular item of work depends on the following:
        Specifications of works and material about their quality, proportion and constructional operation method.
        Quantity of materials and their costs.
        Cost of labours and their wages.
        Operation Cost & Hire charges of P&M
        Location of site of work and the distances from source and conveyance charges.
        Overhead and establishment charges
        Profit
Rate Analysis- Purpose
        To work out the actual cost of per unit of the items.
        To work out the economical use of materials and processes in completing the particulars item.
        To work out the cost of extra items which are not provided in the contract bond, but are to be done as per the directions of the department.
        To revise the schedule of rates due to increase in the cost of material and labour or due to change in technique.
        The rates of Materials and Labour are changing from place to place, therefore the rates of different items of work also changes from place to place
        Rate Analysis are required before commencement of Work
        It is a guide to cross check with actuals during execution. 
Rate Analysis- Advantages
        
To assess various quantities of Labour, materials, machinery, money and to effect economy by using alternatives and to optimize the resources
        To compare the costs with sanctioned amount and to take action for regularization of excess/ less cost
        To assess the rates payable for deviations, extra items of work to the sub-contractor
        To work out the budget and cash flows at various stages of the work and arranging interim/ final payments
        To detect irrational rates quoted by sub-contractors
        To serve as basic data in case of disputes that may arise at a later stage
Basic Requirements for Rate Analysis
        Scope of Subcontract
        Brief scope of Work
        Duration of Work
        Minimum Wages of Labour
        Rate and frequency of labour wage revision 
        Proportionate element of terminal benefits such as bonus, gratuity
        Overtime requirement
        ABW (Average Basic Wages) and MD (Man day) rate 
        Cost of Materials & Consumables including its wastages
        Hire Charges of Plant & Machinery
        Operating Cost of Plant & Machinery
        Productivity of resources
Special Points to be considered for Rate Analysis. Following points are considered while preparing Rate analysis:
        Landing Cost of Material:
                Cost of materials includes the supplier’s price, transportation, loading/ unloading, haulage to site, handling for incorporation into the work, wastages/breakage/pilferage, storage charges, deterioration on storage, returning of empty bags/ cases and taxes and other incidentals.
        Specification of Materials:
                Generally, the basic materials shall conform to the relevant Indian standards. 
                Where no such standards exist the relevant British/ American standards in so far as they are applicable could be followed.
         Existing Labour Union Activities:
                Terminal benefits of workmen
                Privilege wages for workmen Vs Minimum Wages
        Scope of Statutory Compliance
                PF Compliance
                Insurance policy
        Percentage profits & overhead charges:
                Sub Contractor profit normally varies from 5 to 10%. 
                Overheads vary from 3 to 7 ½%. 
                The total element of overheads and profit shall not normally exceed 17 ½% on estimated rates. This should be restricted to 10% if paid bills/ days work is considered.
Will be Continued....

Thursday, January 2, 2025

New Year Wishes

 Dear Readers,

Wish You a Happy New Year-2025

Best Wishes received from Friend

New Year is more than just a turn of the calendar page; it is a moment of renewal, reflection, and optimism; it is a gift to be unwrapped with excitement & gratitude.

Let's Cherish the memories of the past year, Embrace the lessons it taught us, and Welcome the opportunities that lie ahead.

The arrival of 2025 brings with it Fresh beginnings, Endless possibilities, Limitless opportunities for a Promising prosperous year with a power to uplift our spirits, inspire positivity and step into the unknown with courage and enthusiasm.

May every sunrise in 2025 bring you boundless energy, unlimited joy, true love, stress free laughter, abundant happiness, amazing accomplishments, meaningful connections and magical miracles.

Wishing you endless good Vibes, may your heart be full, mind at ease, soul at peace which together makes your New Year 2025 extraordinary, blissful, meaningful and successful

As we step into a new year, may it be sprinkled with hope filled joy and adorned with prosperity.  Wishing you & your family a family new year

Regards,

S. Arivazhagan & Arivu


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