Welding Terms Part-5 (I, J & K)

Dear Readers,

This is continuation of Part-4. This article will be a valuable resource for anyone looking to enhance their knowledge of the Welding Works.

Impact Test – A test in which one or more blows are suddenly applied to a specimen. The results are usually expressed in terms of energy absorbed or number of blows of a given intensity required to break the specimen.

IMPREGNATED-TAPE METAL-ARC WELDING – An arc welding process in which fusion is produced by heating with an electric arc between a metal electrode and the work. Shielding is obtained from decomposition of impregnated tape wrapped around the electrode as it is fed to the arc. Pressure is not used, and filler metal is obtained from the electrode.

Inclined Position – In pipe welding, the pipe axis angles 45 degrees to the horizontal position and remains stationary.

Incomplete Fusion – A weld discontinuity where fusion did not occur between weld metal and the joint or adjoining weld beads.

Incomplete Joint Penetration – A condition in a groove weld where weld metal does not extend through the joint thickness.

Indentation – In a spot, seam, or projection weld, the depression on the exterior surface or surfaces of the base metal.

Induction Brazing – A process in which bonding is produced by the heat obtained from the resistance of the work to the flow of induced electric current and by using a nonferrous filler metal having a melting point above 800 ºF (427 ºC), but below that of the base metals. The filler metal is distributed in the joint by capillary attraction.

Induction heating – Induction heating is the process of heating an electrically conducting object (usually a metal) by electromagnetic induction, through heat generated in the object by eddy currents.

Induction Welding – A process in which fusion is produced by heat obtained from resistance of the work to the flow of induced electric current, with or without the application of pressure.

Inert Gas – A gas that normally does not combine chemically with the base metal or filler metal.

Infrared radiation – Electromagnetic energy with wavelengths from 770 to 12000 nanometers.

Intergranular Penetration – The penetration of filler metal along the grain boundaries of a base metal.

Intermetallic – A term used to describe a compound material composed of two or more metals or of a metal and a nonmetal.

Intermittent Weld – An intermittent weld, also called a skip weld, consists of a series of welds placed on a joint, with unwelded spaces between each of the welds.

Inter-pass Temperature – In a multi-pass weld, the temperature of the weld area between passes.

Inverter – A power source for welding machines that is much more efficient than the normal transformers.

Ionization Potential – The voltage required to ionize (add or remove an electron) a material.

ITP – Inspection Test Plan. (Similar to FQP). It's a plan that lists what tests and inspections should be performed throughout each phase of a project.

Jig – Jigs hold the metal or steel you are working on in place as you are fabricating. They can be steel clamped with a vice or C-clamp, bolts tack-welded to a table, or very elaborate frames.

Joined buildup sequence – The order in which the weld beads of a multiple-pass weld are deposited with respect to the cross section of the joint.

Joint – The junction of members or the edges of members that are to be joined or have been joined.

Joint design – The joint geometry together with the required dimensions of the welded joint.

Joint efficiency – The ratio of the strength of a joint to the strength of the base metal (expressed in percent).

Joint geometry – The shape and dimensions of a joint in cross section prior to welding.

Joint penetration – The minimum depth a groove or flange weld extends from its face into a joint, exclusive of reinforcement. Joint penetration may include root penetration.

Joint welding procedure – The materials, detailed methods and practices employed in the welding of a particular joint.

Kerf – The width of the cut produced during a cutting process.

Keyhole – A technique of welding in which a concentrated heat source penetrates completely through a workpiece forming a hole at the leading edge of the molten weld metal. As the heat source progresses, the molten metal fills in behind the hole to form the weld bead.

Kilogram (kg) – The kilogram or kilogramme (SI unit symbol: kg) is the base unit of mass in the International System of Units (SI).

kW (Kilowatts) – A kilowatt is simply 1,000 watts, which is a measure of power. Primary kW is the actual power used by a power source when it is producing its rated output. Secondary kW is the actual power output of a welding power source.