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Sunday, November 26, 2023

Laminate Construction of FRP Pipe

 Dear Readers,

This is continuation of my previous post of “Introduction of FRP Pipe.”

Fiberglass reinforced plastic (FRP) laminates are manufactured with thermosetting polyester or Vinyl ester resins and various types of fibrous glass reinforcing. The fiberglass reinforcement is thoroughly saturated with catalysed resin to form a dense laminate with the required physical and chemical resistant properties.

In general, the glass reinforcing provides the strength to the laminate and the resin binder provides the shape and chemical resistance. To achieve optimum chemical and abrasion resistance, all laminates are composed of an Inner surface, an Interior layer, a Structural layer, and an Outer Surface layer.

The combination of inner surface and interior layer is often referred to as the Liner or Corrosion Barrier and is generally considered to contribute structural strength as well as corrosion resistance to the laminate.


Summary of Laminate Structure as follows.

Liner / CBL (Corrosion Barrier Layer or Chemical Barrier Layer)

Structural Layer

Top Layer or Surface Layer

Inner Surface - This surface is exposed to the cursive environment and is composed of resin reinforced glass veil or a synthetic veil.

Interior Layer - This portion of the laminate is composed of multiple layers of chopped strand fiberglass reinforcement.

Structural Layer - This layer is primary structural portion of the laminate and is designated to withstand the loads caused by pressure, wind, seismic and other conditions. It consists of alternating layers of chopped strand and Woven Roving to the required thickness.

Outer Surface Layer - This surface is a resin coating formulated to be non-air inhibited and fully cured. When exposed to the environment, this coating contains ultraviolet absorbers or pigments to minimise ultraviolet degradation.

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