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Sunday, June 22, 2025

Welding Terms Part-7 (N&O)

Dear Readers,

This is a continuation of Part 6. This article will be a valuable resource for anyone looking to enhance their knowledge of the Welding Works.

Neutral Flame – An oxy-fuel gas flame that is neither oxidizing nor reducing.

Nick Break Test – A method for testing the soundness of welds by nicking each end of the weld, then giving the test specimen a sharp hammer blow to break the weld from nick to nick. Visual inspection will show any weld defects.

Non-Destructive Testing – NDT involves the testing of welds without destroying the welds or parts.

Non-ferrous – Does not come from iron ore. It is mined pretty much in its true form such as copper, aluminum, nickel, etc.

Normalizing – Heating iron-base alloys to approximately 100 ºF (38 ºC) above the critical temperature range followed by cooling to below that range in still air at ordinary temperature.

Nugget – The fused metal zone of a resistance weld.

Nozzle – A brass attachment that is about three inches long and shaped as an open cylinder.

O2 – Oxygen.

OFW – Abbreviation for Oxy-fuel welding. There are three processes in the Oxy group including oxyacetylene, oxyhydrogen and pressure gas welding.

Open-Circuit Voltage – The voltage between the output terminals of the welding machine when no current is flowing in the welding circuit.

Orifice Gas – In plasma arc welding and cutting, the gas is directed into the torch to surround the electrode. It becomes ionized in the arc to form the plasma and issues from the orifice in the torch nozzle as the plasma jet.

Oscillate – Hand (welding holder) movement while dragging (back hand) or pushing (forehand) the weld Puddle.

Ovens – Used to remove dampness from the welding electrodes as moisture in the electrode adversely.

Overfill – Excess deposition of weld metal. Overfill is a waste of time and material and can weaken the steel by placing too much heat on the joint. (Opposite of this is Underfill)

Overhead Position – The position in which welding is performed from the underside of a joint and the face of the weld is approximately horizontal.

Overlap – The protrusion of weld metal beyond the toe, face, or root of the weld.

Oxidizing Flame – An oxy-fuel gas flame having an oxidizing effect (excess oxygen).

Oxyacetylene Cutting – An Oxygen cutting process in which the necessary cutting temperature is maintained by flames obtained from the combustion of acetylene with oxygen.

Oxyacetylene Welding – A welding process in which the required temperature is attained by flames obtained from the combustion of acetylene with oxygen.

Oxy-Arc Cutting – An Oxygen cutting process in which the necessary cutting temperature is maintained through an arc between an electrode and the base metal.

Oxy-City Gas Cutting – An oxygen cutting process in which the necessary cutting temperature is maintained by flames obtained from the combustion of city gas with oxygen.

Oxygen Cutting – A process of cutting ferrous metals by means of the chemical action of oxygen on elements in the base metal at elevated temperatures.

Oxygen Gouging – An application of oxygen cutting in which a chamfer or groove is formed.

Oxy-Hydrogen Cutting – An oxygen cutting process in which the necessary cutting temperature is maintained by flames obtained from the combustion of city gas with oxygen.

Oxy-Hydrogen Welding – A gas welding process in which the required welding temperature is attained by flames obtained from the combustion of hydrogen with oxygen.

Oxy-Natural Gas Cutting – An Oxygen cutting process in which the necessary cutting temperature is maintained by flames obtained by the combustion of natural gas with oxygen.

Oxy-Propane Cutting – An Oxygen cutting process in which the necessary cutting temperature is maintained by flames obtained from the combustion of propane with oxygen.

 

Thursday, May 1, 2025

Know Your GST Identification

Dear Readers,

Wish You a Happy May Day - 2025

The GST number, known as GSTIN, stands for Goods and Services Tax Identification Number. GST is a comprehensive indirect tax on Goods and Services in India. It is a 15-digit tax identification number issued by the government of India to registered taxpayers. Any individual, company, or partnership firm registering under GST is assigned this identification number.

GSTIN consists of 15 digits. These are 15 alphanumeric characters, each has a specific purpose. First 2 digits represent the state of registration. Next 10 characters represent the PAN number of the GSTIN holder. Next is a digit which shows the number of registration against a single PAN number in a state. Next is Z which is common for all. In the end it's either an alphabet or a number which is a check digit.


First 2 digits : State Code of India

3-12 alphanumeric characters : PAN of Person / Company/ Service 

13 digit : Number of registrations in a single state

14 alphabate : Z, common for all

15 alphabet or number: Check sum digit.

State Codes.

To Know more about PAN Card click Here



Sunday, April 13, 2025

Rate Analysis for Construction Works (Part-2)

 Dear Readers,

This is continuation of my previous post. 

Basic Components of Rate Analysis is L+M+P and OHP shall be added further. 

        L = Labour

        M = Materials 

        P = Plant & Machinery

        OHP = Over Head & Profit

Let us discuss about calculation of Labour cost. Labour cost always denoted in the name of Man Day cost " MD Cost". Man Day Costs consists of ABW, Over time charges and Terminal Benefits. While calculating labour wages, we should always consider the terminal benefits. It is directly linked with basic wage.

        For Labour wages, it is always preferring to consider minimum wages declared by state government or central government, which is followed by the particular project.

        Generally, government declare / revise the minimum wages every six months. 

  Labour wages are categorized as follows

     High Skilled (Millwright Fitter, Fabricator, Foreman, IBR Welder etc.,)

     Skilled (Fitter, Carpenter, Mason, Grinder, Gas Cutter, Rigger etc.,)

      Semi-Skilled (Khalasi, Driller, Asst. Fitter etc.,)

      Un Skilled (Helper, Male Coolie etc.,)

        Generally, wage hike will be 3% subject to inflection and other government factors

Based on the above factors wages to be considered in rate analysis. (If the duration is more than six months, take the average wages consider the wage revision)

If the particular work duration is 20 months, then it may take two revisions

Consider 3% revision on basic wages every time and take the average of 3 rates.

If the privilege rates are higher than government minimum wages, then you may consider market rate and workout the average.

From the above example it is noticed that present rate of High skilled rate is Rs. 338.96, However, for rate analysis purpose we may consider Rs.349.23.

To determine the labor cost, it is essential to understand the Average Basic Wages (ABW) and Terminal Benefits

To know more about ABW Click Here.

To Know more about Terminal Benefits, Click Here

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