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Showing posts with label Steel. Show all posts
Showing posts with label Steel. Show all posts

Sunday, October 24, 2021

Effects of Alloying Element

Dear Readers,

We often used alloy steel during our construction activity especially piping works in Power plants & Refineries. 

Alloys are usually stronger than pure metals, although they generally offer reduced electrical and thermal conductivity. Strength is the most important criterion by which many structural materials are judged. Therefore, alloys are used for engineering construction. The synergistic effect of alloying elements and heat treatment produces a tremendous variety of microstructures and properties. Important properties of Alloy Elements are as follows.

1. Carbon (C) : Carbon is a non-metallic element, It is a very strong austenitizer and increases the strength of steel.

2. Manganese (Mn) : Toughness

3. Chromium (Cr) : Hardness, strength, and Corrosion Resistance

4. Vanadium (V) : Strength and grain growth during heat treatment

5. Sulphur (S) : Residual Element

6. Phosphorous (P) : Residual Element

7. Silicon (Si) : < 0.3% Deoxidizer

8. Molybdenum (Mo) : 1% is for creep resistance. hardenability and strength, particularly at high temperatures.

9. Aluminum (Al) :  Grain refiner, < 0.008% deoxidizer + toughness

10. Nickel (Ni) : Low Temperature applications

11. Copper (Cu) : Used for weathering steels

12. Titanium (Ti) : Grain refiner, used as a micro-alloying element ( Strength and Toughness)

13. Niobium (Nb) : Grain refiner, used as a micro-alloying element ( Strength and Toughness)

14. Tungsten (W) : Stable carbides and refines grain size so as to increase hardness, particularly at high temperatures.

Sunday, August 23, 2020

Unit Weight of Hex Bolt and Nut

 A bolt contains two parts a shank and head. The cylindrical portion of the bolt is known as the shank. The shank is threaded at the tail end for a sufficient length so as to effectively engage with a nut.

The shape of the head is depended upon the purpose for which bolt is required. The nut is a type of a fastener which has a threaded hole in it. The nut is always used in joining with a mating bolt to fasten various parts together.

Bolts and nuts can be made of various materials such as steel, titanium or plastic. The finish or plating on a metal bolt or nut affects its look and durability. Below are some common finishes and benefits:

Zinc - Most common, low cost, resists corrosion and rust

Nickel - Very hard finish, higher investment, good corrosion resistance

Chromium – Bright finish, good rust and corrosion resistance

Chromate – Adds color, shine, superior rust resistance

Anodizing - Aluminum, hard oxide surface, excellent corrosion resistance

Generally purchasing of fasteners are in Kilograms instead of pieces. But we could not know how many numbers available per Kg. For construction purpose, Bulk purchase is advisable. Hence below count table will be useable. Counts are based on 50Kg

For More Information about Grade of Bolts Click Here

For More Information about Torque Clique Here

Sunday, March 18, 2018

Formula of Calculations Weight (SS Material)


Calculation of S.S.Sheets, Circle, Pipes, Round Bar & Flat Bar

Weight of  S.S. Sheets & Plates :

Length ( Mtrs ) X  Width ( Mtrs ) X  Thick ( MM ) X 8 = Wt. Per PC

Weight  of   S.S. Circle

Dia ( mm ) X  Dia (mm ) X  Thick ( mm ) / 160 = Gms. Per PC

Weight of  S.S. Pipe

O.D. ( mm ) – W Thick ( mm ) X  W.Thick ( mm ) X 0.0248   = Wt. Per Meter

Weight of  S.S. Round Bar.

Dia ( mm ) X  Dia (mm ) X 0.00623  = Wt. Per. Meter

Weight of  S.S. Square Bar

Dia ( mm ) X  Dia ( mm ) X 0.00788 = Wt. Per. Meter

Weight of  S.S. Hexagonal Bar

Dia ( mm )     X  Dia ( mm ) X 0.00680    =  Wt. Per.Meter

Weight of  S.S. Flate Bar

Width  (mm ) X  Thick ( mm ) X 0.00798 = Wt.Per Meter.

For More Details about the weight calculation click Here
For More Details about the density of Iron click Here

Sunday, July 23, 2017

Unit Weight of Chinese I Beam

Dear Readers,
 
For Chinese Steel section Beams are mentioned as “I “or “H " followed by number. To find out the size of section is, shown number multiple by 10 is the size of member.

For Example I20 means I section 200 mm depth. Simultaneously the beam sizes are same but width or flange size is different then suffix a, b, c is shown.

For example I20a & I20b, both are 200 beam. However width of flange is 100 and 102 mm respectively, also thickness of web also changes. While designating the beam Depth and width only mentioned. I20a means Beam 200 X 100 and I20b means Beam 200 X 102. Unit Weight of I Beam section is below.

Generally Chinese Steel Grades are Q195, Q215, Q235, Q255 and Q275 is used for Structural works. steel grades by the yield point of the letter on behalf of (Q) and yield point value is mentioned and sub grade A, B, C & D are used for further classification. For Example Q235A means, it is a carbon steel and having maximum yield strength of 235 Mpa.
For More Details about Chinese Channel Click Here
For More Details about Chinese Steel Standards Click Here

Sunday, January 15, 2017

International Steel Standards

Dear Readers,

While preparing blog articles, self always try to co-ordinate the steel standards between the other steel standards. Unfortunately, there is no common global steel standard or classification system. Rather, there are a number of classification and designation systems accepted and used worldwide, which are developed and standardized either nationally and internationally.
Steel standards are systems for classifying, evaluating, and specifying the chemical, mechanical, and metallurgical properties of different types of steels and ferrous alloys that are used in the production of components, machinery, and constructions.
Steels can be classified by a large variety of criteria, such as:
1). Composition, for example carbon, low-alloy, or stainless steel.
2). Method of manufacturing, such as open hearth, basic oxygen process, or electric furnace methods.
3). Finishing method, such as hot rolling, cold rolling, and various surface finishing and platting techniques.
4). Product form, for example bar, wire, plate, sheet, strip, tubing or structural shape.
5). DE oxidation practice, such as killed, semi-killed, capped or rimmed steel.
6). Microstructure, such as ferritic, pearlite and martensitic.
7). Heat treatment, such as annealing, quenching and tempering.
Some of the more frequently used steel standard and classification systems include:
AISI (American Iron and Steel Institute) steel standards, which are traditionally used in the US and abroad. While this standard is no longer maintained and has increasingly been replaced by SAE, ASTM and other U.S. standards, it is still widespread.
EN (Euro norm), which is a harmonized system of metal and steel standards of European countries. Although it is accepted and effectively used in all European countries, “obsolete” national systems, such as German-DIN, British-BS, French-AFNOR and Italian-UNI are commonly used and often found in many documents and specifications.
Japanese JIS steel standards, which are widely used in Asia and Pacific regions. JIS steel specifications have also often been used as a base for other national systems, such as Korean, Chinese, and Taiwanese standards.
Steel standards for BRIC Countries Brazilian-NBR, Russian-GOST, Indian-IS, and Chinese-GB and YB are followed.
For Example, Different standards used for General structural steel in construction works are as follows.
Indian Standard = IS: 2062
Chinese Standard = GB/T 700-2006
Japanese Standard = JIS G3101-2004
European Standard = EN 10025-2004
American Standard = ASTM A36-05.
Similarly, Different steel standards are used for Cold forming steel, high strength low alloy structural steel, Steel for boiler and other pressure vessels and Steel for ship building.
Note : In addition to the many standards described above, many steel manufacturers and suppliers have developed their own proprietary, commercial names for designating steels. Some of these designations have, after years and decades of use, become widely used within the industrial community and are often referred to as “common“ names or “trade” names, without actually referring to the particular supplier. In most cases, these “common” names are not standardized and properties may vary substantially; their application in official technical documents should therefore be avoided.

Sunday, December 4, 2016

Grades of Rust for Steel Structure

Dear Readers,
 
Rust is having important role to finalaise the surface preparation for steel structure before painting. Four Rust grades, designated A, B, C and D respectively, are specified. The rust grades  are defined as follows
 
Grade-A : It is mainly adhering mill scale, but little rust
Grade-B : It is rusting and flaking of mill scale has begun
Grade-C : The mill scale is rushing away, with slight pitting
Grade-D : The mill scale has rusted away, with general pitting
 
Rust Grade photographs are as follows

GRADE-A
 
Steel Surface largely covered with adhering mill scale but little, if any, rust.
 
 
  
 
 
 
 
 
GRADE-B
 
Steel Surface which has begun to rust and form which the mill scale has begun to flake. 
 
 


 
 
 
GRADE-C
 
Steel Surface on which the mill scale has rusted away or from which it can be scraped, but with slight pitting visible under normal vision.
 
 
 

GRADE-D
Steel Surface on which the mill scale has rusted away and on which general pitting is visible under normal vision.
 
 
 
For More Details about Surface Preparation of Structural Steel Click Here
 

Sunday, August 21, 2016

Chinese Steel Standards

Dear Readers,

As you well aware due to globalization all works has been very competitive and it is helping us to exchange of knowledge and standards, in this scenario Chinese works are having more impact and competition throughout the world. Now it is very essential to know the Chinese standards and how it is indicated in drawings. Let us discuss how to identify and compare with our standards.
All Chinese standards are having prefix GB like IS for Indian Standard, JIS for Japanese. For Construction related works and other works different Chinese standards are followed, which are listed below.
 
GB = GuojiaBiaozhun ( National Standard in Chinese)
SY = Shi You (Petroleum)
JB = JianBiao (Construction Standard)
GB/T = T : Tuijian (recommended GB)
HG = HuaGong (PetroChemical)
Chinese standards for General structural steel (including chequred steel) is GB/T 700-2006. Grade of materials available is Q235 (A/B/C/D); Q275 (A/B/C/D).
Generally Chinese Steel Grades are Q195, Q215, Q235, Q255 and Q275 is used for Structural works. steel grades by the yield point of the letter on behalf of (Q) and yield point value is mentioned and sub grade A, B, C & D are used for further classification. For Example Q235A means, it is a carbon steel and having maximum yield strength of 235 Mpa.
For Steel section Channel is mentioned as "C"; Angles are mentioned as "L" and Beams are mentioned as “I “or “H " followed by number. To find out the size of section is number multiple by 10 is the size of member.
For Example C16 means Channel 160 mm depth. Similarly H10 means H section 100 mm depth.
If the same size but width or flange size is different then suffix a, b, c is shown. For example C20a & C20b, Both are 200 Channel however flange is 73 and 75 mm respectively. C20a means Channel 200 X 73 and C20b means Channel 200 X 75.
For More Details about European Steel Section Click Here
For More Details about Classification of Indian Steel Click Here
For More Details about Indian Standard for Rolled Steel Click Here

Sunday, December 6, 2015

Properties of ISJC

Dear Readers,

This is continuation with my earlier post unit weight of ISJC, self would like to post the sectional properties of ISJC.

Properties of beams are having two parts. One part is Physical dimensions and another part is sectional properties of Beam. Basically dimensional part contains depth and width of section, Thickness of Web and Flange and Root Radius. Where as sectional properties contains Moment of Inertia, Radius of Gyration and Section Modulus. These are useful for design engineers.
Click on Picture to enlarge

For More Details about Sectional Properties Click Sectional
For More Details about  Steel Sections Click Steel
For More Details about Classification of Hot Rolled Steel Click IS 808


Best Quote: "If You manage to smile at any situation, you are the winner of highest number of hearts in this world". Have a Nice Day

Sunday, August 2, 2015

Unit Weight of Rectangle Hollow Section of BCR 295


Dear Readers,

This is continuation with my earlier posts of hollow sections. You may familiar with square hollow and rectangle hollow sections.

Self would like to share the unit weight of square Hollow Section of BCR 295, and it is a Japan Standard. "BCR" is a registered trademark of the Japan Iron and Steel Federation. This is a cold roll forming rectangular steel tube. BCR 295 means Yield point or Proof Stress Value is 295N / Sq.mm or 60N / mm compared to the STKR400


The Sizes available are 175 X 125 to 600 X 300 mm, Thickness from 6 to 19mm. Unit Weight of RHS is below. Click on picture to enlarge the table.


For More Details about Hollow Section Click HSS
For More Details about Elliptical Hollow Section Click EHS

For More Unit Weight of Square Hollow section, refer my earlier posts

1) For Indian Standard Click IS 4923
2) For Japanese Standard Click JIS G 3466 & BCR 295
3) For American Standard Click ASTM 500
4) For European Standard Click EN 10219
For More Unit Weight of Rectangle Hollow section, refer my earlier posts
1) For Indian Standard Click IS
2) For American Standard Click ASTM
Best Quote :"Don't choose a dream which comes in sleep, choose a dream that wakes you from your sleep". Have a Nice Day

Sunday, July 5, 2015

Properties of ISHB


Dear Readers,

This is continuation with my earlier post unit weight of ISHB, self would like to post the sectional properties of ISHB. My earlier post, Unit weight of ISMB has been one of the popular posts. In the same way, I am expecting this post would be a next popular post and also helpful to all engineers.

Properties of beams are having two parts. One part is Physical dimensions and another part is sectional properties of Beam. Basically dimensional part contains depth and width of section, Thickness of Web and Flange and Root Radius. Where as sectional properties contains Moment of Inertia, Radius of Gyration and Section Modulus. These are useful for design engineers.

Click on Picture to enlarge

For More Details about Sectional Properties Click Sectional
For More Details about  Steel Sections Click Steel
For More Details about Classification of Hot Rolled Steel Click IS 808

Best Quote: "There is nothing better than the encouragement of a good friend". Have a Nice Day

Sunday, January 18, 2015

Unit Weight of Square Hollow BCR 295


Dear Readers,

This is continuation with my earlier posts of hollow sections. You may familiar with square hollow and rectangle hollow sections.

Self would like to share the unit weight of square Hollow Section of BCR 295, and it is a Japan Standard. "BCR" is a registered trademark of the Japan Iron and Steel Federation. This is a cold rolled forming rectangular steel tube. BCR 295 means Yield point or Proof Stress Value is 295 N / Sq.mm or 60 N / mm compared to the STKR400


The Sizes available are 150 X 150 to 550 X 550 mm, Thickness from 6 to 22 mm. Unit Weight of SHS is below. Click on picture to enlarge the table.

For More Details about Hollow Section Click HSS
For More Details about Elliptical Hollow Section Click EHS
For More Unit Weight of Square Hollow section, refer my earlier posts

1) For Indian Standard Click IS 4923
2) For Japanese Standard Click JIS G 3466
3) For American Standard Click ASTM 500
4) For European Standard Click EN 10219
For More Unit Weight of Rectangle Hollow section, refer my earlier posts
1) For Indian Standard Click IS
2) For American Standard Click ASTM

Best Quote : "Once you start a working on something, don't be afraid of failure and don't abandon it. People who work sincerely are the happiest." Have a Nice Day.

Sunday, August 3, 2014

Hand Rail

Dear Readers,

Hand rails are used in domestic and industrial applications. A handrail is a rail that is designed to be grasped by the hand so as to provide stability or support. Handrails are commonly used while ascending or descending stairways and escalators and walk way platforms in order to prevent injurious falls. In General Handrails having following parts.
 

1. Vericale Post
2. Top Rail
3. Mid Rail
4. Toe Guard

Vertical Post: It is also called Hand rail Legs. It will have a equal distance, generally one meter spacing between the posts. Pipe or Angle will be used and will have a base plate. Base plate is anchored or fixed with floor

Top Rail: It is top side of hand rail, generally pipe will be used. It is a guide, person can hold and size will be one inch to 3inch

Mid Rail: It is fixed between Top rail and toe guard. It is used for protection as well as bracing member between two handrail legs. Mid rail may be one or more than one subject to the length of vertical post. Generally pipe or square bar is used. The size is equal or less than the top rail size.

Toe Guard: It is the bottom part of hand rail. It is used to protect the small material fallen from platform while walking. The safety point of view  Toe guard is more important.

Precautions & Notes. 
  1. Hand rails should be used for only safe access
  2. Keep in mind it is not a load bearing member
  3. Don't take any supports from the hand rail
  4. The maximum distance between any horizontal or vertical member should not exceed 20cm in one direction
  5. The completed hand rail structure / assembly is capable of withstanding a load of at least 90kg applied in any direction at any point on the rail.
 
Best Quote : Never be afraid of taking a Decision.  Have a Nice Day

Sunday, December 22, 2013

Unit Weight of Metals

Dear Readers,
 
Now you may well aware about to calculate the weights of steel structures. During construction activities you want to calculate the weights of steel members you will do it absolutely. However if the material is other than steel?It is very simple, formula is same but the specific weight (kg/Cum) is varies.
 
Example below illustrate to calculate  plate size is 1500 X 1500 X 6 with different material (Iron & Copper)
 
For Steel ( 7850kg/Cum or 7.85kg/sqm)
                = (1.5 X 1.5 X 6 X 7.85)
                = 105.975 kg
 
For Copper Plate same size (8930kg/Cum or 8.93Kg/sqm)
                = (1.5 X 1.5 X 6 X 8.93)
                = 120.555 kg
 
For Unit Weight of more metals listed below table
 
 
Hope above table would be more useful for Construction Engineers. If any queries please send your queries through contact form or send a mail to engineerdiary@gmail.com
 
For More Details about Steel Weight Calculation click Here
For More Details about Specific Gravity click SG 
For More Details about Other Material Weight click Here
For More Details about Unit Weight of Building Materials click BM
For More Details about Dead Weight of Construction Materials click CM
 

Best Quote: No one has travelled the road of success without crossing streets of failure. Have A Nice Day
 

Sunday, August 4, 2013

Unit Weight of Rectangle Hollow Section

Dear Readers,

This is continuation with my earlier posts, self would like to share the unit weight of Rectangle Hollow Section. This rectangular hollow sections are based on the IS 4923:1997. The sizes available are 50 X 25- Thickness 2mm to 300 X 200-Thickness 12mm
 
As per Indian Standard a hollow section shall be designated by its out side dimensions and thickness in millimetre and shall be further classified in to CF and HF.
 
CF means Cold Formed and HF means Hot Formed. SHS means Square Hollow Section and RHS means Rectangular Hollow Section. For Example hot formed square hollow section with outside dimensions 80mm height, 40mm width and thickness 4mm shall be designated as 80 X 40 X 4 HF RHS
For More Details about Hollow Section Please refer my earlier post HSS
For More Unit Weight of Square Hollow section, refer my earlier posts
1) For Indian Standard Click IS 4923
2) For Japanese Standard Click JIS G 3466
3) For American Standard Click ASTM 500
4) For European Standard Click EN 10219
Best Quote-Greatest difference  between Dream and Aim “Dream needs effortless sleep…!” and “Aim needs sleepless efforts” Have a Nice Day

Sunday, September 30, 2012

Properties of ISJB

Dear Readers,
This is continuation with my earlier post "Unit Weight of ISJB", self would like to post the sectional properties of ISJB. This will be good alternate for ISMB and ISLB.

Properties of beams are having two parts. One part is Physical dimensions and another part is sectional properties of ISJB. Basically dimensional part contains depth and width of section, Thickness of Web and Flange and Root Radius. Where as sectional properties contains Moment of Inertia, Radius of Gyration and Section Modulus. These are useful for design engineers.

Click on picture to view enlarge

For More Details about Unit Weight of Junior Beam Click ISJB
For More Details about Sectional Properties Click Properties
For More Details about Other Steel Sections Click Steel
For More Details about Classification of Hot Rolled Steel Click IS:808
For More Details about Indian Standards of Rolled Steel Click ISI

Best Quote."Judge your success by what you had to give up in order to get it." Have a Nice Day

Sunday, July 15, 2012

Sectional Properties

Important and common sectional properties of rolled steels are Moment of Inertia, Radius of gyration & Elastic Modulus. The purpose of usage and definitions are below. Generally, the centimetre (cm) is used for the calculated properties.

Moment Of Inertia (I)
Area Moment of Inertia, also known as Second Moment of Inertia - I, is a property of shape that is used to predict deflections and stresses in beams. The larger the Moment of Inertia the less the beam will bend. The moment of inertia is a geometrical property of a beam and depends on a reference axis and has been calculated taking into account all tapers, radii and fillets of the sections.
Radius of gyration (r)
The radius of gyration is a parameter used in buckling calculation. It can be calculated by roots of Moment of Inertia divided by Area
r = (I / A)1/2
Elastic modulus (Z)


The elastic modulus is used to calculate the moment capacity based on the design strength of the section or the stress at the extreme fibre of the section from a known moment. It is derived as follows:
Z =I/e
Where e is the distance to the extreme fibre of the section from the elastic neutral axis.

Other sectional properties are used in engineering are
Buckling parameter (u), Torsional index (x), Warping constant (H), Torsion constant (J), Plastic modulus (S), Torsion modulus constant
Best Quote. "The only true wisdom is knowing that you know nothing". Have a Nice Day
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